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pse SHOUT MAGA with me! for USA's nuke spent USD$800,000,000 to produce an outdated US$5 capacitor for Grandpa's NUKE!

Ang4MohTrump

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https://www.defensenews.com/smr/nuc...x-heres-how-the-government-plans-to-cover-it/

Nuclear Arsenal

How a $5 part used to modernize nuclear warheads could cost $850 million to fix

By: Aaron Mehta   September 25









Charles Verdon, the head of defense programs at the National Nuclear Security Administration, talks with Defense News about delays to the B61-12 nuclear bomb.

WASHINGTON — Issues with commercial parts on two nuclear warhead modernization projects could cost up to $850 million to fix, but the agency in charge of America’s warheads believes it has a solution.

Speaking at a House Strategic Forces Subcommittee hearing Wednesday, Charles Verdon, deputy administrator for defense programs at the National Nuclear Security Administration, said the costs associated with replacing commercial parts on the B61-12 and W88 Alteration 370 warhead programs could be recouped by savings found in future modernization activities.

The issue, first revealed by Verdon during the Sept. 4 Defense News Conference, would put both warhead modernization programs at an 18- to 20-month delay of their first production units, although NNSA is hopeful there won’t be significant delays on the overall program timelines.

The parts in question are commercially available capacitors that, during stress testing, did not give NNSA confidence they could survive the 20-30 years needed for these designs. Verdon stressed that the parts were not at risk of failure under normal circumstances, but that the agency was acting out of an abundance of caution for the long-term life of the weapons.

That caution is pricey: the Original capacitors, Verdon said, ran about $5 per unit. The upgraded ones, built to a higher standard NNSA believes can survive the lifetime of the programs, come in at $75 per unit. All told, the B61-12 will cost an extra $600-700 million, and the W88 will cost about $120-$150 million because of the capacitor issue.

Verdon’s hope is that lessons learned from these issues can be applied to “design simplifications” on modernization efforts on two warheads, the 80-4 and the W87-1, and allow NNSA to bring costs down on those programs in the long term.

Those savings, combined with built-in contingency funding for delays, should mean that even as the B61 and W88 programs experience cost increases, the whole warhead portfolio will be neutral from an increased-cost perspective. In other words, the two programs furthest along now need an increase of funding in the short term, but those investments should lead to savings down the road to balance it out.

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“That is going to be our approach: to not request any increase to the bottom line of the modernization effort but to balance it within the modernization portfolio,” he said, before telling the subcommittee chair, Rep. Jim Cooper, D-Tenn., that he hopes to have more fidelity on that in the coming year. Verdon added that any funding increases would come in fiscal 2021, not through a reprogramming request for fiscal 2020.

The B61-12 program, which will replace the B61-3, -4, -7 and -10 nuclear gravity bomb variants with a new warhead design, is expected by NNSA to cost $8.25 billion over the life-extension program.

The upgraded variant will be certified on the B-2, the future B-21, America’s F-15 and F-16 fighter aircraft, and British and German Tornado aircraft under a NATO agreement. The F-35 is expected to go through certification on the weapon at some point in the next decade.

The W88 Alteration 370 is meant to replace the arming, fuzing and firing subsystem for the W88 warhead for the Trident II sub-launched ballistic missile. NNSA estimates the cost of that system at about $2.7 billion.

The capacitor issue has raised a broader question of how NNSA deals with commercial off-the-shelf technologies. During the Cold War, roughly 70 percent of NNSA warhead parts were made in-house; that figure has entirely flipped now, with 70 percent of parts now commercial off-the-shelf. That comes with new challenges that the agency, which has not run a major warhead modernization effort in years, didn’t anticipate.

“What we didn’t recognize, and one of the lessons we’ve learned, is the variability that can exist even within a given vendor just between different lots. If you buy components and get different lots, there can be variability in how they are produced,” Verdon told the subcommittee. He said that the agency “underestimated” how much variability there can be, and said the agency is reviewing how it inspects and works with off-the-shelf components to be more rigorous about quality.

Asked by Rep. Doug Lamborn, R-Colo., whether the agency needs to consider bringing more production in-house, Verdon acknowledged it was something under discussion.

“We’re improving our interactions with the vendors themselves. We’re trying to make sure vendors understand our requirements very early in the process,” he said. “In some case the vendors want to work with us and will actually improve their processes to meet our requirements. We’re going to look at it on a part-by-part basis. For those parts vendors that will have a hard time [meeting those requirements], we would look to bring those back in house.”

An Air Force F-16C carries an inert B61 on March 14, 2017. (Staff Sgt. Brandi Hansen/U.S. Air Force)

‘No sacred cows’

While NNSA may be challenged in the short term with the B61-12, the Department of Defense is making progress on its portion of the weapon, including the development and procurement of new tail kits for the bomb.

On Tuesday evening, NNSA announced that a trio of bomb tests in August were successful, setting up a final demonstration test in 2020 with an F-16 jet. And last week, Gen. Timothy Ray, the head of Air Force Global Strike Command, said he is “very happy” with how the tail kit was progressing.

“So far, I think the releases went as we wanted them to,” Ray said at the Air Force Association’s annual conference. “That is an [Air Combat Command] test, technically not a Global Strike test as all the test business stays there, but I was there last week and my feedback was there were three good releases.”

While the witnesses at the subcommittee did not face hard questions from lawmakers during the public portion of the hearing, the subpanel did open on a tense note, with ranking member Rep. Mike Turner, R-Ohio, making it clear he was at the hearing under protest.

“I want to express my disappointment that we’re even having this hearing. We have a longstanding tradition in our committee that we don’t have hearings, public hearings especially, on issues being considered in conference,” Turner said, noting that the future of both warheads is part of the FY20 budget negotiations now underway.

“The only reason we must be in public is for [Democrats] to have some difficult discussions about support for our nuclear deterrent,” Turner said. “This is a disappointment. This is continued politicization of the process of this committee that we’ve seen throughout this year.”

Cooper, after allowing opening statements from the witnesses, replied that “the purpose of this hearing today is just to watch over taxpayer dollars. We have an obligation, as stewards of taxpayer dollars, to make sure it is properly spent, and anytime there is a delay or cost overrun, I think it’s worthy of note.”

“There are vitally important programs for America, but there are no sacred cows, so we need to make sure 18-month, two-year delays, cost overruns can be better understood so they can be avoided in the future,” Cooper added.










https://www.thedrive.com/the-war-zo...-replace-a-5-part-in-revamped-nuclear-weapons

U.S. To Spend Hundreds Of Millions To Replace A $5 Part In Revamped Nuclear Weapons
Issues with the commercial capacitors, meant to help save money, have now caused more than a year of new delays for both of these programs.
By Joseph TrevithickSeptember 26, 2019
https%3A%2F%2Fapi.thedrive.com%2Fwp-content%2Fuploads%2F2019%2F09%2Fb61-top.jpg%3Fquality%3D85
Sandia National Laboratories
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Concerns about the reliability of commercial-off-the-shelf capacitors, each of which cost just $5, the Department of Energy had been planning to use in two future nuclear warhead designs will delay both programs by at least a year and a half and could result in up to a whopping $850 million in additional costs. The W88 ALT 370 warheads for the U.S. Navy's Trident D5 submarine-launch ballistics missiles and the U.S. Air Force B61-12 nuclear gravity bombs, the latter of which are already set to be worth literally twice their weight in gold each, are seeing impacts from the decision to switch to a more robust piece of circuitry.
Charles Verdon, the Deputy Administrator for Defense Programs at the National Nuclear Security Administration (NNSA), informed members of Congress of the issue during a hearing on Sept. 25, 2019. NNSA oversees the development, construction, and dismantlement of U.S. nuclear weapons. The W88 ALT 370 is an upgrade for existing W88 warheads that reportedly consists of improved arming, fuzing, and firing components. The B61-12 is a modernized variant of the B61 family of nuclear gravity bombs that leverages warheads from older B61-4 bombs and various components from those weapons, as well as from B61-3s, -7s, and -10s. It also adds a precision guidance tail kit. The B61-12s, which you can read about in much more detail in this past War Zone feature, will replace these older B61s, and potentially other nuclear bombs.


Pentagon's New Nuclear Strategy Is Unsustainable And A Handout To Defense IndustryBy Tyler Rogoway Posted in The War Zone
B-2 Flies First 'End-To-End' Tests With New Nuclear Bomb Amid Growing Cost ConcernsBy Joseph Trevithick Posted in The War Zone
Get To Know America's Long Serving B61 Family Of Nuclear BombsBy Joseph Trevithick Posted in The War Zone
U.S. Ballistic Missile Sub Fired An Impressive Four Trident II Missiles In Just Three DaysBy Joseph Trevithick Posted in The War Zone
The Time When A Burning B-52 Nearly Caused A Nuclear Catastrophe "Worse than Chernobyl"By Joseph Trevithick Posted in The War Zone
The W88 ALT 370 and B61-12 designs both used the same commercial capacitors in an effort to help control costs. Verdon insisted to legislators that there was no indication that these components would fail under normal circumstances.

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USN
USS Rhode Island fires a Trident II missile during a test in May 2019.
"Early tests on the capacitors now in question and subsequent tests including component, major assembly, and full-up integrated system flight tests demonstrated that these components meet requirement today," Verdon told lawmakers. "Industry best practices were used to stress the components beyond their design planned usage as a way to establish confidence that they will continue to work over the necessary lifetime of the warhead. During stress testing, a few of these commercially available capacitors did not meet the reliability requirements."
This, in turn, shook NNSA's confidence that all of the capacitors would be able to work reliably across the expected life cycles of the W88 ALT 370s and B61-12s. These weapons are expected to remain in the active stockpile for at least between 20 and 30 years after they enter service. The U.S. Air Force had hoped to receive its first examples of the B61-12 next year. It's unclear when the Navy might have originally expected to start getting the W88 ALT 370s, but NNSA had planned to finish construction of the first of these upgraded warheads by the end of this year.
NNSA is now replacing the $5 capacitors with new, more robust ones that cost around $75 each. Verdon said that this could add between $120 and $150 million to the total cost of the W88 ALT 370 program and between $600 and $700 million to the B61-12 effort. He warned that the combined costs could potentially rise to more than a billion, depending on how the process goes. Each of these programs is now facing its own schedule delay of between 18 and 20 months, as a result.

The W88 ALT 370 program's total estimated cost is already around $2.7 billion. The total price tag for the B61-12 bombs is around $8.25 billion, with another $1.1 billion for the new precision guidance tail kits.
“What we didn’t recognize, and one of the lessons we’ve learned, is the variability [in quality control] that can exist even within a given vendor just between different lots," Verdon explained. "If you buy components and get different lots, there can be variability in how they are produced."
NNSA is now separately reviewing its procedures for acquiring and inspecting commercial-of-the-shelf components and is in discussions with vendors about ways to obtain more consistent quality in parts destined for nuclear weapons. "We’re going to look at it on a part-by-part basis. For those parts vendors that will have a hard time [meeting the requirements], we would look to bring those back in house," he added, referring to the more costly option of the U.S. government re-taking responsibility for custom building certain components.
Verdon also told legislators that NNSA had been able to leverage its experiences with the W88 ALT 370 and B61-12 programs to produce "design simplifications" on the future W80-4 and W87-1 warheads. The W80-4 is a life-extension upgrade for existing W80s found in the Air Force's AGM-86B Air Launched Cruise Missiles (ALCM) and it will also be used in the service's future air-launched Long Range Stand Off (LRSO) cruise missiles. The W87-1 is a similar effort for W87 warheads, which are presently found on some Air Force LGM-30G Minuteman intercontinental ballistic missiles (ICBM) and are set to go atop the future Ground Based Strategic Deterrent (GBSD) ICBMs. NNSA hopes this will lead to new cost savings that will help offset the issues with the W88 ALT 370s and B61-12s.
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USAF
US Air Force personnel work on an LGM-30G Minuteman ICBM in its silo.
Unfortunately, when it comes to nuclear weapons, any cost savings have to be balanced against the absolute need for the best possible safety and surety features. With America's nuclear enterprise, this is called the concept of "Always/Never," which refers to the desire for nuclear weapons to always function when you want them to and never when you don't.
Design flaws with multiple nuclear weapon configurations meant a number of already harrowing accidents during the Cold War could have been particularly catastrophic. One of these incidents, a 1980 fire in the engine of a B-52 loaded with nuclear weapons sitting on alert at Grand Forks Air Force Base in North Dakota, was one turn of the wind away from becoming "worse than Chernobyl," according to Dr. Roger Batzel, then-director of the Department of Energy's Lawrence Livermore National Laboratory, or LLNL. You can read more about this particular accident in this recent War Zone feature.
For the time being, the capacitor issue has not had any larger impacts on the futures of W88 ALT 370 or B61-12 programs. However, “there are vitally important programs for America, but there are no sacred cows, so we need to make sure 18-month, two year delays, cost overruns can be better understood so they can be avoided in the future," Representative Jim Cooper, a Democrat from Tennessee and Chair of the House Armed Forces Committee's Strategic Forces Subcommittee, warned during the hearing.
Congress is already engaged in an intense debate about modernizing America's nuclear arsenal, broadly, which is expected to cost a whopping $1.5 trillion over the next three decades. As such, it is very possible that we will see additional changes to the character of both the W88 ALT 370 and B61-12 programs now that their schedules for both have grown by more than a year.
Contact the author: [email protected]
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https://news.usni.org/2019/09/25/fa...lion-delay-to-navy-air-force-nuclear-upgrades






Faulty $5 Parts Cause 18-Month, $1 Billion Delay to Navy, Air Force Nuclear Upgrades

By: Ben Werner


September 25, 2019 4:46 PM


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An unarmed Trident II D5 missile launches from the Ohio-class ballistic missile submarine USS Nebraska (SSBN-739) off the coast of California. US Navy Photo
Defects found in a $5 electrical component will delay the Navy and Air Force nuclear warhead refurbishment program by 18 months and cost more than $1 billion to fix, a National Nuclear Security Administration official said during a congressional hearing Wednesday.

The faulty components are small commercially available capacitors that were to be used in upgrades to the Navy’s W88 nuclear warheads. These weapons are deployed on the Trident II D5 submarine-launched ballistic missile systems. Similar capacitors are needed to upgrade the Air Force’s B61-12 gravity bomb, Charles Verdon, deputy administrator for defense programs at the National Nuclear Security Administration, told members of the House Armed Services subcommittee on strategic forces during the unclassified portion of Wednesday’s hearing.
When engineers evaluated available parts, they ran tests to determine if the off-the-shelf capacitors were compatible with the systems due for upgrades, Verdon said. Initial results suggested the components would work in the short-term.
“Early tests on the capacitors now in question and subsequent tests including component, major assembly and full-up integrated system flight tests demonstrated that these components meet requirement today. Industry best practices were used to stress the components beyond their design planned usage as a way to establish confidence that they will continue to work over the necessary lifetime of the warhead,” Verdon said. “During stress testing, a few of these commercially available capacitors did not meet the reliability requirements.”
The problem is, these parts used in the warhead upgrades must survive for decades, up to 30 years after production, Verdon said. However, the quality of each capacitor production lot varied, which led to the stress testing failure. Instead of using the capacitors and risking readiness in the future, Verdon said his agency decided to delay the upgrade work, initially scheduled to begin in December.
Replacement capacitors are being produced but will cost about $75 per unit, compared with the $5 per unit cost of the off-the-shelf capacitors that failed stress testing.
“The use of commercial-off-the-shelf electric components needs to be improved to reduce future COTS-related risk,” Verdon said.
The Navy is working with U.S. Strategic Command to understand how the 18-month delay will affect near-term deployments, Vice Adm. Johnny Wolfe, the director of strategic systems programs for the Navy, told the panel.
“Currently, today, based on what we’re doing with STRATCOM, we will meet the requirements as we move forward,” Wolfe said.
The Navy and STRATCOM are developing a mitigation plan which includes is reevaluating how to turn around the submarine-based nuclear missile stockpile and how to schedule warheads for upgrades in the future, Wolfe said. More details on the Navy’s plan to be discussed in a classified hearing.
“If you look at the age of these systems and the technology we’re using, these are tough, tough issues to solve, and it’s critical technology that we’re learning as we modernize these,” Wolfe said.
Rep. Jim Cooper (D-Tenn.), chair of the strategic forces subcommittee, said he held the hearing because he wanted more information on what NNSA was doing to avoid more delays. He called the recapitalization “both necessary and hugely expensive” in his written opening statement.
“Maintaining Congress and the public’s confidence in these programs, and their effective execution, is imperative,” he wrote.
 
Chow Ang Moh are far too STUPID to live in the world, per nuke them all off the planet.
 
正当中国伊朗朝鲜各列强度强势成功发射各种先进核子弹。美国人的老古董核子弹因为缺乏老古董零件需要花八亿美元去开始过时技术的淘汰工厂,重新制造出$5美金的电容器!不然老古董核子弹就要全部报废了!
 
https://m.sohu.com/a/343861697_99913291/?pvid=000115_3w_a

美军郁闷了:5美元的零件,导致10亿美元损失!咬咬牙砸钱全更换

兵器09-27 19:30

9月26日,美军曝出一个很尴尬的新闻:由于一种单价只有5美元的零件的潜在隐患,美国军方不得不花费10亿美元,来更换许多核导弹这一零件。
在美军近期的两种核武器升级项目中,发现了这一种存在问题的零件。为避免战略核武器出现问题,不得不花费巨资全部进行更换。
667cdaf50101445d84e1407ea9c877ca.jpeg

这导致升级项目可能面临挫折,其中包括投入生产日期将延迟18个月,还有暴增达10亿美元的成本。
据美国海军研究协会新闻(USNI News)与《商业内幕》(Business Insider)网报道,未来30年里无论是美国海军的W88核弹头,或是空军的B61–12核弹头,都需要更换这一很便宜但存在品质不稳定的民用电容器。
其中W88核弹头,用在三叉戟II D5(Trident II D5)潜射弹道导弹上。至于B61–12核弹,则在3月由B–2“幽灵”隐形战略轰炸机试投。
d10da7f9752d4af78d9a55a1b1e2687f.webp

美国国家核安全局(National Nuclear Security Administration,NNSA)对这一零件存在很大的担忧,担心这一零件可能等不到下一次大修更换的日志,因此决定采购一个75美元的电容器加以取代。NNSA国防计划副主管佛登(Charles Verdon)表示,初步检测显示,这一民用电容器短期内还可以使用,但预计撑不了大约30年的相关导弹服役时间。他告诉众院军事委员会战略武力小组委员会,他们对相关零件进行了耐力测试,看它们能否在弹头的有效期限内持续发挥效用。结论是其中部份民用电容器,并不符合可靠性要求。
bd63538870d042c5ad54b44f6dc8fde2.webp

近期美国海军俄亥俄级(Ohio–class)核潜艇“内布拉斯加”号(USS Nebraska)试射了4枚“三叉戟II”(Trident II)导弹,全部获得成功。实际上这一弹道导弹极为可靠,已经连续数十次发射成功。但据“战区”网指出,美国海军虽然经常会试射潜射弹道导弹,但通常只有一、两枚,而目前成功,并不代表将来这一电容器不会导致导弹故障。这次较大规模的试射,发生在美俄可能重燃军备竞赛,美军接近部署装有争议性W76–2核弹头的新版“三叉戟II”弹道导弹之际。
在上星期的测试中,“内布拉斯加”号4日发射了两枚该类导弹,6日又发射了另外两枚。这些导弹全是从南加州外海未具体说明的地点发射。不过,根据美国政府对飞机和船只发出的警示看来,这些导弹可能落在了夏威夷北部海域,或是关岛附近的太平洋海域。至今美国方面共试射了“三叉戟II”多达176次。暂时而言,似乎这一电容器还没有带来大问题。
2fbad14b4b544e76b0d812d6b9a5f14f.webp

美国海军在声明中指出,这些试射是指挥官评估测试(Commander Evaluation Test,CET)的一部份,主要目标在于验证延寿的“三叉戟II”战略武器系统的性能是否符合期望。代号UGM–133A的“三叉戟II”导弹是在1990年开始服役,原本预定从2024年起退役,但在延长寿命计划下,俄亥俄级潜艇从2013年开始接收新的这一家族导弹,而最新的D5改进型可望服役到2040年代。
美国海军战略系统计划局局长沃尔夫(Johnny Wolfe)表示,核威慑任务是国防部的第一优先要务。而对美国海军来表示,那意味着不仅要维持现有战力,还要发展下一代三叉戟导弹和战略发射平台,以确保未来40年都能确保可靠的海基核打击威慑力。显然,这意味着那一种有问题的民用电容器不可以继续存在,这是因为相关导弹将服役几十年,届时该电容器可能带来很大的可靠性问题。
美国海军已着手设计“三叉戟D5延寿2”(D5 Life Extension 2,D5LE2)新型导弹。沃尔夫表示新导弹不会完全像D5改进型,但也不是全新设计,可能介乎于两者之间。到2042时,可望全面改用“三叉戟”D5LE2导弹。美军计划要让这一系列导弹起码服役到2084年。



https://jmqmil.sina.cn/spider2/doc-iicezzrq9639144.d.html?vt=4
 
I can no longer see any difference between Chow Ah Neh and Chow Ang Moh these days. Apart from colors.

Identical properties:

  • STUPID
  • LAZY
  • SELFISH
  • GREEDY
  • DIRTY
  • CORRUPTED
  • SMELLY
  • ARROGANCE
  • DISHONST
  • EGO
  • COWARD
  • USELESS
  • FUCKED UP!
 
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