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Tale of two Guangdong cities known for manufacturing knock-offs

Howitzer

Alfrescian
Loyal

Tale of two Guangdong cities: the reinvention of Shenzhen


Part one of two: Twin powerhouses of southern China face starkly different futures: both were major manufacturing engines but one has shifted gear into the new economy while the other is left spinning its wheels.

PUBLISHED : Monday, 01 February, 2016, 11:59pm
UPDATED : Monday, 01 February, 2016, 11:59pm

He Huifeng and Nectar Gan

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Shenzhen has gone from a rural village to a factory centre and is now entering the new economy age. Photo: SCMP Pictures

Hong Kong businessman Peter Chai Kwong-wah faced a tough choice: after 20 years of running a toy factory in Shenzhen, profits were locked in a downward spiral. At age 66, Chai could close up shop and retire or he could try to re-energise the business by relocating to another Asian country where the overheads were lower. He gave it another go and moved operations to Vietnam.

At around the same time, in another part of the city, Frenchman Homeric de Sarthe made a similar life-changing choice. After living in China for several years, the 27-year-old decided the time was right to launch his social media app, Shosha.

Chai and Sarthe represent the broader transformation that Shenzhen is undergoing, shifting from a manufacturing powerhouse to a global technology hub. Its success in managing the transition is owed partly to forward-thinking policies, observers say. But it’s also due to its residents, many of whom originate from elsewhere and are comfortable taking risks, accepting failure and trying again.

These traits have helped Shenzhen to weather the economic headwinds better than most mainland cities. As Beijing limped along on 6.9 per cent growth in the first nine months, Shenzhen managed 8.9 per cent.

That expansion was partly on the back of six emerging industries – biotechnology, the internet, new energy, new materials, information technology, and cultural and creative industries, which together grew 17 per cent last year.

These sectors constitute a big slice of the city’s economy – contributing more than 40 per cent of its gross domestic product growth last year. And the share is rising, coming in at 39.6 per cent in the first three quarters.

The hope is that it will keep doing so. Mayor Xu Qin said early this year the authorities would continue to encourage labour-intensive manufacturing to relocate while drawing in internet and tech-driven industries.

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Shenzhen in 1993, just a few years into its economic transformation from a rural village into a manufacturing centre. Photo: SCMP Pictures

The changes are expected to create a city that bears little resemblance to the Shenzhen of past decades. When Chai arrived in 1993 labour and raw materials were cheap, and officials encouraged Hong Kong companies to set up factories.

Chai established Milliard Toys Manufacturer and became a multimillionaire churning out Hello Kitty products for Japan and Disney items for the United States and Europe. At its peak, the company employed 10,000 workers. But profits from toy manufacturing began to fall around 2007. Only a few dozen workers were needed to keep production going.

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Peter Chai Kwong-wah has relocated his toy firm to Vietnam, where costs are lower. Photo: SCMP Pictures

Chai thought about shutting the venture and retiring, but decided to relocate to Hanoi, where he now has about 4,000 people working for about half what he would pay employees in Guangdong. His company is part of the exodus of low-value manufacturers leaving the city as it seeks to re-invent itself as the next Silicon Valley.

Beginning in 2013, Shenzhen has funnelled more than 4 per cent of its GDP into research and development every year, putting it on par with South Korea and Israel. The city now accounts for almost half of the mainland’s international patent filings – about 13,300 last year.

The city is the world’s largest manufacturer of electronics, home to Apple supplier Foxconn and other key tech players such as internet giant Tencent and telecoms like Huawei and ZTE.

It also has a vibrant grass-roots manufacturing ecosystem with tens of thousands of smaller factories, design houses, and product integrators.

The city’s economy is agile because the government is less involved, according to Qu Jian, deputy director of the Shenzhen-based think tank China Development Institute.

“Shenzhen is one of the few cities in China relying on the force of the market to develop its economy. Apart from land allocations, the government rarely intervenes in commercial operations,” Qu said.

“This is crucial for company innovation. Heavy-handed governments make it hard to push for technological innovation. Scientists, technicians and company owners have to be able to shoulder risks and explore. Government interference is very inefficient.”

Qu said most companies in Shenzhen were either privately owned or foreign-funded – types that were more willing to take risks and use innovation to maximise value. “The internal mechanics of state-owned enterprises mean they are slow actors in technological innovation and industrial restructuring. They don’t dare take risks because the SOE chiefs have to shoulder the responsibility for them. That’s why they’re conservative and prefer industry monopolies,” he said.

Another of Shenzhen’s assets, found also in Silicon Valley, is that a large part of the population hails from somewhere else. They are more willing to risk failure and try new ideas, according to Qu. “Shenzhen is a typical immigrant city with a tolerant society. Most of its residents are not from here, but everyone calls themselves a Shenzhener.”

It’s that environment that attracts young people to begin tech ventures, like drone maker DJI, founded by 35-year-old Wang Tao in 2006. DJI controls about 70 per cent of the global market for civilian drones and ranks as one of the country’s most valuable start-ups, worth an estimated US$10 billion.

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Wang Tao founded drone-maker DJI in Shenzhen. It’s now worth an estimated US$10 billion. Photo: Xinhua

Others have followed in Wang’s footsteps. Last year, Gu Ying, Leo Fuji Zhang and Zhang Shinan, all in their mid-20s, set up TT-Kuaiche, an app that directs drivers to nearby carwashes. It has swiftly expanded across the mainland and entered its second round of financing last month, attracting US$30 million from online media company Sina and Sequoia Capital China, an arm of the California-based venture capital firm.

“Only in Shenzhen do start-ups such as ours have access to great funding and government support,” Gu said.

They are joined by a small but growing number of foreigners who choose Shenzhen as the launchpad for their new economy ventures. Sarthe and two friends introduced Shosha – or Shoot and Share Your Life – in September after several years of absorbing the city’s personality.

“To me, Shenzhen is still developing and new. Our app idea was actually inspired by our experience of living in this city, where a growing number of foreign people are coming for business opportunities and living apart from their family,” Sarthe said.

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“We have friends and a network” in Shenzhen, says Homeric de Sarthe, who launched the social media app Shosha. Photo: SCMP Pictures

The mainland market with its big population is perfect for an app like ours. We enjoy being in Shenzhen because we have friends and a network. The number of start-ups is constantly increasing, making it a great environment to share ideas and have people help one another. The infrastructure is well established and more incubators are being created.”

But not everybody is convinced the immediate future will be so bright. Arnold Lou, a telecommunications engineer who runs a tech company in the city, said he city could be severely impacted by the Trans-Pacific Partnership, a US-backed Pacific Rim trade agreement that excludes China.

“I think it needs more attention, especially as Shenzhen’s reputation and success are based on its hardware manufacturing,” Lou said.

“I can’t help but think about what will happen once the TPP is up and running. The authorities are trying to downplay it but you see more electronic manufacturers, especially those from Taiwan, Hong Kong and overseas, moving to TPP-backed countries, like Vietnam, Taiwan, India and even Japan.

“I still think manufacturing and international trade are fundamental to the city. Shenzhen should at least prepare for possible fiercer competition.”

Qu agreed that a global perspective was crucial if Shenzhen was to succeed. It had made its first giant leap from a small village to a special economic zone. Now it had entered its second phase of identity to become China’s economic centre in the south.

“The top priority for Shenzhen in the next five years is to become an international city. Its government should learn from Singapore and adopt an international way of thinking to plan for the city’s development and manage its economy,” Qu said.

“Local businesses should venture overseas. There are successful examples like Huawei and ZTE, and we need more.”




 

Papsmearer

Alfrescian (InfP) - Comp
Generous Asset
Why can't the PAP have such forward thinking policies? Looks like SHenzhen imported real FT, whereas we got the Shenzhen rejects for our FTs.
 

Leongsam

High Order Twit / Low SES subject
Admin
Asset
Sinkapore has a stale environment ...no true entrepreneur has been able to succeed from sinkapore.

When a true entrepreneur arrives in Singapore he is full of hope.

However after having to deal with sinkie staff for a couple of months he will give up and move on. There is nothing worse than having to put up with sinkies.
 

syed putra

Alfrescian
Loyal
When a true entrepreneur arrives in Singapore he is full of hope.

However after having to deal with sinkie staff for a couple of months he will give up and move on. There is nothing worse than having to put up with sinkies.

Maybe need some motivation. Like joining fee. That will make them perk up a bit.
 

Howitzer

Alfrescian
Loyal

Stuck in the past: how China’s manufacturing powerhouse of Dongguan got left behind

Part two: the city was once a magnet for manufacturing, but its slow realisation of need for innovation has turned it into a wasteland of moribund factories.

PUBLISHED : Monday, 01 February, 2016, 10:16pm
UPDATED : Monday, 01 February, 2016, 11:59pm

Mimi Lau in Guangzhou
[email protected]

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At least 72,000 firms shut their plants in Dongguan between 2008 to 2012. Photo: SCMP Pictures

Sichuan native Shu Hucheng is one of a dwindling number of migrant workers in Dongguan. Others have moved home or gone on to more promising cities.

For Shu, 43, Dongguan lifted him from the rural poverty of sweet potato farming.

“Dongguan dragged me out of poverty but it also pushed me to another deep end … Without Deng Xiaoping’s reform and opening up policy, we wouldn’t be here today,” Shu said.

It has also beaten him down – he was assaulted last year after police marked him as the leader of a strike that became the country’s biggest industrial action.

“I’m ashamed to return to my hometown now that I don’t have any money after being unemployed for a year,” he said.

The destiny of millions of migrant workers like Shu is closely tied to the fate of the city.

READ PART ONE: Tale of two Guangdong cities: the reinvention of Shenzhen

In just a decade, Dongguan has gone from being a magnet for manufacturing to a wasteland of shuttered low-tech factories. The entrepreneurs, migrant workers and prostitutes that once flocked to the city have gone elsewhere, leaving behind industrial plots that produce nothing but weeds.

This was not the vision former Guangdong party secretary Wang Yang , now vice-premier, set out when he unveiled a blueprint for development in the province by the end of 2001.

What went wrong, analysts say, was a combination of domestic and foreign factors including population shifts, rising production costs, conservative cadres and corruption that dragged on efforts to upgrade industry. Those forces were compounded by the global economic slowdown that caused a drop in overseas orders.

After expanding 11.7 per cent a year on average in the past decade, Dongguan’s economy has continued to grow but at a slower pace. It generated 588.1 billion yuan (HK$692 billion) in 2014 – roughly the same as Ecuador.

READ MORE: Mayor of troubled Chinese manufacturing hub Dongguan insists recovery is under way despite business closures

Now, with a focus on innovation and an industrial overhaul, Dongguan seeks 8 per cent annual growth in the next five years and a gross domestic product of more than 920 billion yuan by 2020.

But it will be an uphill battle. Guangdong governor Zhu Xiaodan said in November the province was being challenged by developed countries encouraging manufacturing and Southeast Asian nations promoting themselves as lower-cost competitors.

“Due to the surging costs of raw materials and diminishing advantage of population, land resources and environment, Guangdong’s manufacturing sector development has been severely restricted,” Zhu said.

He said in international terms the province’s manufacturing standards were medium to low, but a three-year action plan was in the works to change all that.

As part of the “Made in China 2025” campaign, Guangdong plans to transform industry, develop smart manufacturing, and build an advanced equipment manufacturing base on the west bank of the Pearl River.

READ MORE: Efforts to revive Dongguan factories may be too little, too late

The plans echo Wang’s calls when he took the helm in 2007, urging cadres “to unfetter and innovate, to have the commitment and the guts to blaze a new trail”.

Wang’s prescription was “to expand the cage and let the right birds in” – shock therapy that did not go down well in Dongguan.

Sun Yat-sen University finance professor Lin Jiang said the policy met local resistance and Dongguan remained stuck in its comfort zone, missing the chance to move up the value chain.

“Dongguan’s industrial structure is largely built on original equipment manufacturers relying on foreign orders whose overseas headquarters have little incentive to invest in upgrading their production lines,” Lin said.

“In 2007, Dongguan was at its peak of original equipment manufacturing. It dragged its feet on reform until the global financial crisis in 2008, at which time Dongguan was given a break and time was wasted along the way.”

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A redevelopment site in Dongguan awaits the final departure of its last resident. Photo: Edward Wong

Shenzhen and Foshan were quicker off the mark. They moved low-cost production out and lured in hi-tech industries, fostering innovation that helped local brands like Midea and Huawei.

Dongguan was warned, though. In 2008, Wang said “if Dongguan does not start to transform its industrial structure today, it will be transformed [and lose out] tomorrow”.

Dongguan finally put innovation and upgrades on its agenda for the 2011-2015 five-year plan but it was too little, too late as rising labour costs and shrinking foreign orders became too much.

Shu felt those changes. Since arriving in Dongguan in 2005, his pay had risen from 350 yuan a month at one shoe factory to 2,980 yuan at another making Nike and Adidas shoes.

But that was before more than 40,000 workers downed tools demanding the employer honour contributions to state-mandated social insurance and housing provident fund accounts.

Shu was marked out as one of the strike leaders and laid off but he denies any involvement.

“I was taken by a dozen uniformed police who beat the life out of me in a police station,” he said. “They tried to force me to sign a confession but I refused and they bashed me up. There is no justice for migrant workers.”

Shu spent months in hospital recovering. Since then Shu and his son, 13, have lived off his wife’s earnings of about 2,000 yuan a month. He was unsure how long the family would survive but was not prepared to leave Dongguan until justice had been served. “I’m not sure what to do. My wife is asking for a divorce,” he said.

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The entrepreneurs, migrant workers and prostitutes that once flocked to the city have gone elsewhere. Photo: Reuters

At least 72,000 firms shut their plants in Dongguan between 2008 to 2012 and the city is a shadow of its former self. The Beijing News said in November that more than 4,000 companies had shut in Dongguan in the past year, mostly in the electronics industry.

Xiao Gongjun, a local entrepreneur, blamed two decades of corruption. He cited the example of the 2 billion yuan in annual research funding allocated by the Dongguan government since 2011 to help businesses upgrade products or invest in technology.

“A business friend told me he had obtained 16 million yuan in three years with the help of agents. His company was even given a technology award,” Xiao said.

“I asked him what technological innovation his company had adopted. He told me he didn’t know as the money was used to meet cash-flow shortages for his factory. All the paperwork on the innovative endeavour that got his company the award was filed by the agent on his behalf. And the agent ended up taking a cut.

“No one can give a clear, detailed picture of where the money went or if it was well spent.”

Qu Jian, deputy director of China Development Institute, also blamed vested interests for putting Dongguan about a decade behind Shenzhen.

“Dongguan takes up the industries Shenzhen rejects … Local vested interests, particularly in the sex and entertainment industries, which generate easy money, compound the problem. Dongguan is stuck … with little incentive to upgrade,” Qu said.

He also criticised the conservatism of local politicians: “Dongguan is full of migrants but those in power are mostly locals.”

For Xiao, there was only one way forward: “The key is to lower one’s expectation for the future.”


 
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